Composite Systems Development

Robert Cavazos- Owner

12901 Foreman Ave.

Moreno Valley CA. 92553

(e-mail Robertcsd@adelphia.net

DBA--CSD

· OEM Manufacturing.

· Process and assembly of composite structures.

· Engineered advanced energy cells.

· Parts manufactured from advanced materials.

· Turn-key provider of Engineered Composite systems.

Legal structure, Certificates and Identification. Direct link to Pro-net ID-Click here 1. SDB Certificate No. WA00001-0012643 2. HUB Zone Certificate No. 13140 entered 8/22/03. 3. Minority. 4. ISO 9001 Compliant. 5. Year Established:1997 6. Registered with DoD, CCR   7. DUNNS:106001865 8. CAGE Code:SERH5 9. SBA/PRO-Net ID:P0361948 10. NAICS Codes: Primary 336411. Other 336413, 541430 11. SIC Codes:8711 12. Accept Gov. Credit Cards.	References: George Sparr - Aerospace Composite Products, Livermore, CA Mark Levoe - AeroVironment, Simi Valley, CA Matt Gewain - AeroVironment, Simi Valley, CA Paul Trist - AeroVironment, Simi Valley, CA Scott Rogers - Cytec Engineered Materials, Orange, CA Tom Copp - Sole proprietor/Composites, Orange, CA Chris Wolfe - General Atomics, San Diego, CA Carl Mass - L3 Communications, Anaheim, CA For more information and contact # please e-mail me at: Robertcsd@adelphia.net
Manufacturing: 1. UAV: Unmanned Aerial Vehicles. 2. DT&E: Development Test and Evaluation. 3. EMD: Engineering and Manufacturing Development. 4. ROA: Remotely Operated Aircraft 5. RPV: Remote Piloted Vehicles 6. Man Portable and Research RPV/UAV's 7. Carbon, Aramid, Fiberglass composite structures such as wings, control surfaces and fuselage. 8. Non metallic parts, and structures.	Solid Molded Construction using molds
Processes: 1. Vacuum Bagging 2. Resin Transfer Molding 3. VARTM. 4. Wet Lay up 5. Molds: Fiberglass, plastic, aluminum and steel 6. Tooling: Jigs, blocks, templates. 7. Master Bucks/Plugs: Foam, plastic, wood and gypsum.	1.5m wing 120Gms total finished weight. With CNC foam core:
Services: 1. CAD 2. Design 3. Engineering: 4. Radio Controlled flight testing. 5. Engineered and maintenance of advanced energy cells. 5. Low Reynolds Number flight process and design. 6. Instructional, information and process booklets	Total elliptical 3D wing drawing. Prepping for surfacing
Equipment: 1. CNC Router 2. CNC Foam Cutter 3. Two - 4’x6’ Slate Tables 4. Milling machine 5. Lab oven 6. Vacuum oven 7. Misc. Hand 8. Misc. Electrical tools.	CNC Router for most of the 3D work
3D CNC Router	Tool board prepping:
Lay up with Carbon, roacell and glass.	Bagging Left wing. Hollow Molded Construction.
Vacuum Bladder Molded Construction.	One piece finished parts with small seam with little porosity.
Fiberglass Epoxy molds.	Fiberglass Molds for multiple parts.
Wet Lay up and.	Epoxy Glass parts.
Fuselage wet lay up.	Carbon tow lay up in wing spar.
Plugs being set in parting tray.	Tray layout finished. Ready for mold construction.
CAD design for Laser.	Laser cut parts are available
Speaker cone of pitch fiber Carbon for better heat dissipation.	Collaboration with Peavey Electronics.
CNC Foam Cutter for Accurate wings and parts.	Accurate cores are produced.
Each panel is joined and prepped for Vacuum Bagging Construction.	CNC Manufacturing offers a consistent product.
Cutting material for Vacuum Bagging Construction.	Wing ready for Bagging.
Painted in the mold part then servos and wiring are installed	Molding process completed.
Bundles of software to make flight predictions for Airfoil, Wind Tunnel, Drag, Lay up, Construction, Lift to Drag ratios, Power usage, Battery selection, props, linkage and stability.	First Place overall in first ever Electric World Soaring Championships.
Factory Pilot: Ron Scharck. 1st Place.
For More information about one or all the processes and construction methods used by CSD is available in greater detail. e-mail Robertcsd@adelphia.net